The Hype About Heat Pumps

Heat Pumps have been used widely for decades but recent developments have made them “cooler” than ever.  Here’s what you should know: a heat pump is, simply put, a device that transfers heat from a colder area to hotter one using mechanical energy, typically using a vapor compression refrigeration cycle.  Refrigerators, air conditioners and freezers are good examples, although the term heat pump (HP) is usually used for systems that heat spaces and possibly air condition.

There are many sources or, “heat sinks,” used to extract and deposit thermal energy.  They can be air, the earth or waterFor example, a geothermal heat pump transfers energy from the earth or water to air, which is then used to distribute the heat inside the conditioned area.  There are numerous types of heat sinks, and associated terminology such as air-to-air, air-to- water, water-to-water, etc.  The simplest and most common is air-to-air which has also been getting the most buzz lately.

When used for heating, HPs can improve comfort and indoor air quality while significantly reducing heating energy costs. Here is a recent chart of comparative heating energy costs.
Energy Comparison Chart

Here is a model of a typical indoor split unit.

Here is a model of a typical indoor ductless split unit.

As you can see, air-to-air HPs can be one of the least expensive ways to heat a space.  Costs rival geothermal, natural gas and even firewood, which begs the question as to why haven’t they been used more in the past.  There are characteristics that challenge their usage.  The performance and efficiency of air-to-air HPs drop as the temperature difference between heat sinks increase.  For example, the capacity and energy use of an air conditioner gets considerably worse on really hot days. Similarly, performance and efficiency drop when using HPs to heat a space on extremely cold days.  The performance of a HP is rated by its coefficient of performance, or COP. This is a ratio of the energy moved divided by the energy required to run the device.  Simple electric heat, for example, has a COP of one.  For every kilowatt purchased it yields one kilowatt of heat energy.  Modern and efficient air-to-air HPs have COPs ranging from approximately 3-4 when used for heating.  Not bad, compared to electric heat, huh?

The challenge is that the heating output or capacity drops during the coldest outdoor temperatures precisely coincident with the times increased capacity is needed.  Historically, air-to-air heat pumps were sized less than the maximum heating capacity needed since they would be grossly oversized for cooling (air conditioning) use in the summer months.  This especially the case in northern climates where the winter has colder outdoor temperatures. The use of HPs in more southerly States has been more widespread because of the milder winter design temperatures. The “capacity droop” challenge historically required the use of supplemental or backup heat sources such as fossil fuels, or most commonly electric heat. These sources made the economics of HP heating much less attractive.

So what changed? The reliability, availability and use of variable frequency drives (or VFDs).  Nearly all new and modern HPs are variable speed.  This solves a major technological challenge; we can now size the system for the heating load without causing the equipment to short cycle, or rapidly start and stop while cooling, which tears up equipment and prevents good performance for cooling and dehumidification.  During both heating and cooling modes the systems will ramp the speed and performance from anywhere between 10-100 percent.  This enhances performance, equipment longevity and reduces noise.  Dehumidifying performance is greatly improved as the unit runs longer at lower speed, enhancing moisture removal.

HP systems can easily be installed during new construction, but until recently they were more challenging as retrofits.  Air-to-air systems distribute thermal energy via airflow. Many, if not most homes in the northeast have hydronic heating systems, thus no existing ductwork.  Achieving a good outcome retrofitting ductwork can be expensive, invasive and challenging.  In the heating mode, the typical warm supply air temperature is 80-110 degrees F, thus poorly designed airflow can create draftiness and discomfort.  Fortunately, the “ductless” option alleviates this challenge.

Ductless Heat Pump Outdoor Unit

Here is a model of a typical outdoor ductless split unit.

In the early 1980’s, the first imports of ductless split system heat pumps began to arrive from Asian manufacturers. These were popular in countries like Japan, where typical living spaces are quite small by American standards. These ductless systems distribute air indoors directly from wall or ceiling mounted air handlers. They are compact, and very quiet to operate. One manufacturer even sells a unit disguised as a wall mounted fine art painting, where air silently passes in all directions from behind the frame.  American manufacturers fought off the market penetration of this new disruptive technology for almost thirty years mainly by tightening codes, standards and implementing arcane testing criteria. Asian manufactures found ready markets in less developed countries of the Middle East, Caribbean and South America, where their use became commonplace in smaller commercial and residential spaces. Finally, the American market embraced the technology about five years ago, and today utilization has increased substantially.  Several major US producers have purchased manufacturers in Asia and began production in the US as well.

Although these high efficiency air-to-air units come in a variety of systems configurations, the wall mounted indoor unit is most popular. Due to the size of the unit and low powered fans, air filtration is very limited. The ducted version can be supplied with much higher efficacy filtration and can even have central humidification added for the dry winter months.

In commercial applications, both ducted and ductless split system heat pumps are an effective solution for difficult to heat and cool areas due to their installation flexibility. Centralized HVAC systems serving the building might not offer such flexibility.

It is important to note that most split system heat pumps do not satisfy criteria for fresh air required by those versed in “best practice” and building codes. Outside air can be introduced in the ducted versions, but typically require an uncoupled parallel ventilation system such as an air-to-air heat exchanger to adequately introduce fresh air.  Thus, unless additional provisions are made, the ductless split system heat pumps do not satisfy building ventilation needs alone.

At Thayer, we first witnessed testing of the innovative ductless split systems in 1982.  They performed well and could have been very useful to our customers.  The bad news is that we had to wait nearly twenty years for them to be commercially attainable and UL certified in the US.  The good news is that now they are available, competitively priced, very reliable and extremely efficient.

In the last year or so, we designed several geothermal heat pump systems but found the high efficiency air-to-air systems have similar performance at a lower installed cost.  An ironic twist to the relative ease of installation is the recent proliferation of installing contractors who do not have HVAC experience, qualifications or expertise.  Maine was lobbied by special interest groups to make exceptions to normal technician licensing and this has resulted in a sharp increase in faulty installations. Although they are relatively easy to install compared to other system types, they still require proper selection, sizing, location and commissioning for a well working system.

In our state, Efficiency Maine has been promoting heat pump use for select high efficiency models with a $500 incentive which helps defray new system cost.

There are no “silver bullets” in the HVAC and energy efficiency marketplace.  No one source of energy is “best.”  We have what we like to call “silver birdshot;” We evaluate each building, and explore all possible options.

If interested, we can have one of our engineers evaluate your needs and develop options. “Call in the Experts” at Thayer.

Dan

 

Dan Thayer, P. E.

President, Thayer Corporation

The Problem with Programmable Thermostats

Ecobee smart control thermostat

The Problem with Programmable Thermostats

Most commercial buildings use some form of time of day control for the heating and cooling systems.  Larger buildings are often equipped with centralized building management systems (BMS); however, the vast majority of buildings that are not large enough to justify these often costly systems must rely upon programmable thermostats.

Programmable Thermostats come with a very wide variety of features, ease-of-use and functionality.  Their price range varies, starting anywhere from $50 for a simple unit to $500 for “fully loaded” models.  Almost all of them are able to accept unique programs for each day of the week.  Some thermostats even allow for extraordinary events such as holidays.

The newest generation of programmable thermostats are called “smart thermostats” and include features such as electric meter communicability, remote access control via a computer or cell phone, and in some cases they may even learn and adapt to occupancy profiles.  Although growing in popularity, smart thermostats represent only a very small fraction of the installed base in commercial buildings.  Many of the more popular ones still have somewhat limited applicability to commercial HVAC systems.

So what’s the problem with programmable thermostats?  It’s basically this: rarely are they properly programmed or fully utilized.  Almost universally, their utilization isn’t optimized. There are a variety of reasons for this, so let’s explore a few.

If you have ever had teenagers living in your house, you know how maddening it can be to find lights illuminating an empty room, doors ajar, computers and televisions left on and even windows open while your heater or air conditioner is running.  This isn’t because they are bad people; it’s just that the month’s utility bill doesn’t come from their allowance.

The same problems usually exist in commercial buildings.  The occupants most directly affected by the HVAC systems don’t see them, and are very rarely the ones to pay the bills.  Those of us who are “comfort professionals” can attest that there are many varying opinions as to what the “right” temperature is.

We certainly all have seen this: an occupant sneaks by the thermostat, cranking the temperature up to where only inhabitants near the equator might find it comfortable.  A few minutes later, another staggers over, and before mass dehydration sets in, drops the temperature to where the windows begin to frost.

This causes building owners and managers to resort to imprison thermostats in silly looking cages, which often exacerbates the frustration that occupants feel over their comfort control. Some occupants become very creative, and find clever ways to trick and open these thermostat covers, or trick the thermostat’s thermometer.  So, at minimum, there is often a conflict between the interests of the occupants, and those who foot the bill.

Let’s examine another major—yet simple—reason why programmable thermostats don’t work well to save energy: the person with the vested interest in the energy costs isn’t the one programming the thermostats.  Well-intentioned owners, managers and maintenance staff usually will input a basic program at the time of installation, but rarely is there someone to regularly review these programs, which is necessary to tweak them to reflect the current schedule and usage of the building.  As the saying goes, “out of sight out of mind.”

Unfortunately, many programmable controls aren’t intuitive to use, let alone program. Documentation gets misplaced, and the previously trained operators forget, get transferred, or simply aren’t available.  Service providers typically don’t have access to the key person who can make decide on the necessary programming parameters of daily, weekly and annual schedules, let alone what the “appropriate” temperature levels are.

When I write my memoirs, there will be at least one large—and very amusing—chapter devoted to the many “thermostat wars;” creative approaches to tricking controls (i.e. car keys, lighters and bags of ice) and occasional outlandish requests for set points or systems performance, “Madam, we sympathize over your hot flashes, but please understand, your air conditioning systems isn’t designed to hold your office at 55 degrees; the industry considers that refrigeration.”

It’s extraordinarily uncomfortable for the service provider and or installer, such as us, to be asked to install a “dummy thermostat.”  Simply, these are thermostats that are placed for the occupants to fiddle with, yet don’t control anything except, often their perceptions.  Thankfully we very rarely get these requests.

Some of the newest smart thermostats are relatively inexpensive and accept basic time-of-day programming, yet will automatically reduce HVAC system operation when there is no activity observed.  We call these occupancy based smart thermostats. They allow the occupant to easily adjust the temperature and override a setback program (i.e. working late or on weekends) while still allowing the building manager to pre-program set point limits to reasonable levels.  They can be networked via innovative wireless networks, have remote accessibility, can be connected to the HVAC unit with wireless connections, track energy utilization and consumption, and even look attractive.

A lack of maintenance, faulty installation and poor designs are often the cause of discomfort within a building.  Thorough and comprehensive maintenance will identify and eliminate many of these maladies, but the newest generations of occupancy-based smart thermostats are useful tools in minimizing wasteful operation and delivering optimal occupant comfort. Most of them compile and display information about current and historical usage enabling owners and occupants to make more informed decisions about system usage. Allegedly it was this type of occupant activity and usage that attracted Google to recently buy Nest for a whopping $3.2 Billion.

Call one of our personal energy conservation and comfort specialists here at Thayer today for an evaluation of your building.  Additionally, send us your favorite picture of an antiquated, “user-modified,” interesting, worst location and/or downright wacky thermostat for a chance to win a free iPad Mini!

 

Dan

Dan Thayer, P. E

President, Thayer Corporation

 

 

 

Contest – Win an iPad Mini!

Based on our latest article for our monthly newsletter, “Hot Topics and Cool Solutions,” we decided to have a contest (who doesn’t love a contest?).

Everybody likes to be comfortable, but not everyone has the same idea of what “comfortable” is, which often causes conflicting thermostat settings that might cause a building owner or manager to toss your thermostat in an ugly plastic cage we like to call “thermostat jail.”

thermostat_jail_lock

While it is our expert recommendation that you do not attempt any of the following, we understand that you (your coworker…riiiight…) probably tried to get around thermostat locks, maybe by jimmying a skillfully bent paper clip or your car keys between bars to press the buttons to your ideal temperature.

Thermostat_trick_keys

Maybe you’re guilty of warming the thermostat up so the AC kicks on, or putting a cold wash cloth over it, to trick it into warming up?

thermostat_trick_cold

In our line of work, we see a lot of interesting devices that at one point or another were top-of-the-line thermostats and are now…well…archaic devices (carved from stone, perhaps?) that have been “expertly customized” to suit a user’s need.

Does your building have thermostats installed that you might see in an ancient history museum?  We’d like to see them, and any other wacky, tampered-with thermostats that might be at your place of work.  If you send in our favorite photo, you’ll win an iPad Mini (and we’ll come take a look at those thermostats for you)!

Submit photos to: info@thayercorp.com with the subject “Thermostat Contest,” and a brief photo description.